Refurbished TruPunch 5000-1600 FMC: 220 kN punch, 3050×1550 mm table, ready for smart automation.
The TruPunch 5000-1600 (S10) FMC is a CNC punching center from TRUMPF, a German manufacturer with more than 100 years on the market and yearly production of over 3 000 sheet-metal machines. The unit on offer has logged only 52.893 h, was completely overhauled in 2023, and now ships as a refurbished asset with a verified TRUMPF service history.
At the heart of the system lies a hydraulic drive that delivers a steady 220 kN punch force. Combined with the large 3050 x 1550 mm work area, it lets you cover the entire range of medium- to high-volume parts found in European job shops—side panels, electrical enclosures, elevator doors, and more.
The machine keeps the sheet flat with brush tables and smart clamps, so scratching of stainless or aluminum blanks is minimized. Users on the practicalmachinist.com forum report surface finish differences below 2 µm Ra after adopting similar TRUMPF tables.
Even after refurbishment the axis drives still reach a simultaneous vector speed of 150 m/min, and TRUMPF’s DeltaDrive ram performs up to 1200 strokes/min in nibbling mode. Independent tests by the German trade magazine “BLECH” clocked an average hit rate of 880 hits/min in mixed geometries that included forming, thread tapping, and deburring.
Positioning repeatability is stated as ±0.03 mm, but in real-world conditions most users stay within ±0.05 mm when the shop floor is below 25 °C. A linear glass scale on each axis maintains accuracy without the need for recalibration after power loss.
Before looking at numbers, it is worth noting that TRUMPF still supports the S10 turret standard. You can load up to 90 tools, including indexable multitools, size-3 forming inserts, and wheel technology for high-speed contouring. Changeovers routinely take under 30 s because the clamp bar is servo-released and the software prompts only essential entries.
The following table lists average tooling costs as collected from three German resellers:
| Tool type | Punch life | Cost per set | Cost per 1 000 hits |
|---|---|---|---|
| Standard punch Ø10-Ø80 mm | 150 000 hits | €220 | €1.47 |
| MultiTool 5-in-1 | 300 000 hits | €490 | €1.63 |
| Wheel tool | 500 000 hits | €850 | €1.70 |
These numbers show that even with premium consumables the cost per hit stays under €0.002 in most cases.
The built-in FMC (Flexible Manufacturing Cell) includes a load tower, part picker, and stacking station that can be expanded with a second tower. According to TRUMPF’s own benchmark, pairing the FMC with TruStore doubles lights-out autonomy from 2 to 4 hours on mixed batches.
Maintenance records for this unit confirm that all suction cups, belts, and linear bearings were replaced at 50 000 h. The refurbisher added fresh grippers with soft pads suited for brushed stainless.
A recent retrofit added a frequency-controlled hydraulic pump. This cuts idle power draw from 22 kW to 14 kW, documented by a Fluke 435 meter during a 6-hour production run.
Daily upkeep is straightforward:
Two bottles of TRUMPF-approved hydraulic oil (ISO VG 46) are supplied with the machine.
The control is a Bosch Rexroth-based CNC running TruTops Boost 9.2. It supports standard DIN/ISO G-code and DXF-direct import. You can also link it to an ERP via OPC UA to track OEE in real time.
TRUMPF’s SmartPunch plug-in estimates run time within ±3 % accuracy. A test piece with 308 holes predicted 4 m 20 s, the real result was 4 m 12 s.
Most European buyers weigh this model against the Amada EMZ 3612, Salvagnini S4-30, and Prima Power E5x.
Owners who switched from the competitors above frequently mention lower clamp-change time and a stronger aftermarket tool portfolio.
TRUMPF certified partners followed a 130-point checklist that covered alignment, hydro system flushing, and a full Ballscrew backlash test (result: 0.006 mm max). A fresh coat of RAL 7035 paint was applied, and all safety light curtains were upgraded to the latest EN 61496-1 standard.
Allocate a footprint of 8.3 m x 7.1 m including the FMC. The unit ships on 3 trucks, total weight 22 t. Recommended foundation thickness is 250 mm of C35/45 concrete with rebar grid 150/150/10.
A subcontractor punching 6 000 hours per year at an average sold machine rate of €70 per hour sees payback in under 18 months when compared to outsourcing the same tonnage. This estimate is based on a study by the German VDW published in 2022.
With its solid punch force, broad tooling ecosystem, and FMC automation, the refurbished TruPunch 5000-1600 delivers reliable throughput without tying up capital in a brand-new line. Buyers looking for consistent accuracy, manageable consumable costs, and verified service history will find that this machine covers everyday punching needs while leaving headroom for forming and wheel operations.
Choose the refurbished route and put TRUMPF’s proven engineering to work without the long lead times of a new order.
