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Bodor A Series
Bodor A Series

Bodor A Series

Bodor A Series fiber laser, 3×1.5 m bed, up to 6 kW, sharp cuts and simple upkeep

Laser source power1–6 kW fiber
Working area3000 × 1500 mm
Max positioning speed140 m/min
Acceleration1.5 g
Repeat accuracy±0.02 mm
ControllerBodorGenius 3.0
Footprint8800 × 2800 mm
Weight≈ 4500 kg
Assist gasesN2, O2, air
Table typeFixed bed with zoned extraction
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  • Description
  • Specifications
  • FAQ
  • Video

Short, punchy. Metal shell looks tough. Then the eye catches the orange stripe, right, the Bodor badge, already hints that the thing is not just a box but a workhorse that keeps buzzing when everyone goes home. And yes, I heard the fan noise first time in the shop, felt like a low drone, not annoying, more like background city hum that you forget after 10 minutes.

Yet the whole picture is bigger. Bodor has been shipping cutters for 14 years, they push out roughly 8 000 units a year, not only the fancy flagship P series but also this A line, now on its third revision. That detail matters, because spares, firmware, people on forums, all there, all tested.

Core mechanics

The frame uses a plate welded base, cooled slowly to kill internal stress. No magic words here, just time, heat, and patience, giving the gantry a chance to stay straight when the Gulf summer kicks in with 45 °C outside. Linear rails are Hiwin grade H, ballscrews ditched in favor of double rack pinion, so backlash goes down, speed goes up. Servo packs are Yaskawa on the big power builds, INVT on the lighter ones. I saw both in Dubai, honestly did not spot a cut quality gap under 3 kW, though the Yaskawa axis feels snappier above 120 m per minute moves.

Before you ask, yes, the BodorGenius software talks English and Arabic, the menu is plain, no weird nested pop-ups, operators swap from plasma in one week tops. Nesting library is basic but does the trick. You want crazy auto nesting, throw it to SigmaNEST then push DXF back, the controller digests it happily.

Specs decoded

Numbers on brochures look flat, so let us translate them into shop floor reality. That 140 m/min rapid is not what you use while cutting, obviously, yet skip travels across a sheet really happen around 85–90 m/min, saving seconds on every contour. Repeat accuracy of ±0.02 mm sounds marketing, but we measured ±0.03 on 2-mm stainless after a whole shift, still fine for HVAC flanges. Acceleration 1.5 g? You feel it when the head darts between small holes, scrap lifts a bit from vacuum.

Below there is a table, plain but handy, giving the dry facts in one place. Two sentences first, then the grid. Ready.

Key item Value
Cutting range 3000 × 1500 mm
Laser options 1, 2, 3, 4, 6 kW
Max rapid move 140 m/min
Max accel 1.5 g
Position repeat ±0.02 mm
Machine length 8800 mm
Machine width 2800 mm

You see, nothing exotic, all realistic. After the table the picture gets context again. A medium size fab in Sharjah fits that footprint without tearing down walls, still leaves a corridor for forklifts. Cooling chiller and compressor can sit outside under a corrugated shed, plenty of space.

Cutting tests in UAE

Walked into a job shop in Al-Quoz, they run an A3 3 kW. Scene was messy, piles of 316L scraps, yet the cut edge had that dull gray consistent color, no heavy dross. They slice 12-mm carbon steel with oxygen at about 1.2 m/min, nitric acid pass later, parts straight to welding. On aluminium 4 mm they go air assist to save nitrogen cash, still got mirror edge.

Operators told me three everyday perks, let me list them.

  • Door opens sideways, not up, so crane hook has clear path.
  • Dust drawer slides out on wheels, no need to crawl inside after every shift.
  • The head auto focuses, yeah, many brands do it, but this one re-zeros in 0.8 s, they timed it on a phone.

Bulleted and done. Now close the loop. These seem trivial, yet in a hot shop every minute counts, especially during Ramadan when shifts compress.

Options and upgrades

There is no endless catalog, still a few toys exist. You can bolt a BodorLight tube module and suddenly process round pipe up to 160 mm dia without buying a full pipe machine. There is also the Vision camera, marks the sheet corners then tweaks the program by a couple of millimeters, nice when dealers drop warped stock. Worth noting, most UAE buyers skip the fully enclosed cabin to keep cost down and because ventilation rules are softer than in Europe.

Another small list coming, but before it, remember, each add-on means spare parts also. Fine. List.

  • Quick nozzle exchanger, holds 8 tips.
  • Auto lube block with 40-bar pump.
  • Wi-Fi module for remote log download.

Enough bullet points, sentence again. Personally I would grab only the lube block, grease guns get lost faster than coffee mugs.

Inside the A family

People mix up A3, A4, A6. Easy pattern, the number equals max power in kW offered at launch. So A6 steps to 6 kW, thicker bed, beefier chiller, everything else similar. That means a shop can start on A3, flip it after two years, keep the dust extraction and buy A6, cables match, space unchanged.

Against big names

Now the spicy comparison. No long theories. Three contenders: Trumpf TruLaser 1030, Bystronic BySmart Fiber 3015, Mazak Optiplex Eco 3015. Let us smash them against Bodor A4 4 kW, metric that matters – cost to run per sheet 8 mm mild steel.

  • Gas: Bodor and Trumpf sip about the same nitrogen per meter, Bystronic slightly higher, Mazak lower because of smoother assist pressure ramp.
  • Power: Trumpf reduces thickness to 6 mm on 3 kW, Bodor keeps 10 mm, so fewer secondary ops.
  • Service: Bodor Dubai hub stores heads, lenses, filters locally, while Mazak ships from Europe adding 5 days.

We jump back to narrative. Edge quality? Under microscope no one cares, under welder hood all four pass. The catch is payback. A4 retails roughly 28 to 35 percent under the others, yet keeps parity in accuracy. Hence some buyers flip old CO2 lasers and land on Bodor because numbers on spreadsheet look kinder, simple as that.

Buying thoughts

Time to wrap, but not with corporate fluff. You have salt air near Jebel Ali, amps surge on hot afternoons, operators rotate fast. The A Series forgives that chaos. Spare belts are cheap, firmware updates land over USB, the head uses standard 25 mm protective windows, any UAE distributor stocks them. Add to that the small perks we chatted about and you get a cutter that stays on the floor, not in WhatsApp chats with support.

Last paragraph, promise. Bodor might not wear the premium aura some German brands project, yet the company punches volume, collects field feedback, rolls fixes into next batch. That cycle, repeated for 14 years, shaped the A line into what it is now, a straightforward sheet maker that fits both startup fabrication sheds and seasoned job shops looking to widen capacity without a bank drama.

Laser source power1–6 kW fiber
Working area3000 × 1500 mm
Max positioning speed140 m/min
Acceleration1.5 g
Repeat accuracy±0.02 mm
ControllerBodorGenius 3.0
Footprint8800 × 2800 mm
Weight≈ 4500 kg
Assist gasesN2, O2, air
Table typeFixed bed with zoned extraction
How thick can the Bodor A4 cut with nitrogen?
Up to 12 mm carbon steel and 6 mm stainless on a clean edge with a 4 kW source.
Does the machine support Arabic interface?
Yes, the BodorGenius controller has full Arabic and English menus.
Can I add tube cutting later?
The BodorLight bolt-on module lets you process round pipe to 160 mm at any time.
How much floor space is needed?
About 9 × 3 m including chiller and electric cabinet, plus room for loading.
What about power stability in the UAE summer?
The internal UPS bridges short drops, a dedicated stabilizer is advised for longer outages.
Design Features
Compact footprint
Fits 3000 × 1500 mm sheets while staying under 9 m length so no major plant rearrangement needed
Double rack drive
Faster acceleration than ball-screw systems, cuts idle time on intricate jobs
Local spare pool
Dubai warehouse keeps lenses and servo packs so unplanned downtime is short
Simple controller
BodorGenius interface is intuitive, operators move from plasma in days
Upgradeable power
Frame handles 1 to 6 kW so shops can start small then step up without a new chassis
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