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FANUC R-1000A 100F
FANUC R-1000A 100F

FANUC – R-1000A/100F

FANUC R-1000A/100F, 100 kg payload robot, 2230 mm reach, tight footprint.

Axes6
Payload capacity100 kg
Maximum reach2230 mm
Repeatability±0.03 mm
ControllerR-30iB Plus
Wrist protectionIP67
Mounting optionsfloor, ceiling, angle
Typical cycle time (25 mm/300 mm/25 mm, 100 kg)1.9 s
Ambient temperature0 – 45 °C
Robot mass990 kg
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  • Description
  • Specifications
  • FAQ
  • Video

Short intro, no fuss. You look at the yellow frame, you immediately get why people in Ajman or Sharjah keep ordering it. The R-1000A/100F is part of the R-1000 family that FANUC began shipping back in 2010. Four revisions already, small tweaks in the wrist, faster drives, better cabling. The current “100F” suffix means 100 kg payload, fast wrist, slim profile.

The company itself is a heavyweight, over 60 years on the market, more than 750 000 robots shipped worldwide, something like 11 000 units yearly just from the Oshino complex. Japanese consistency, you feel it even while unpacking the crate. Tight bolts, no overkill plastic, manual printed on thick paper.

Now, what does that give a metalworking workshop in Dubai Investment Park. Speed. Also reliability. And yes, the yellow paint sticks out in the shop among grey machining centers, easier to see from a forklift, fewer accidents.

Key specs in plain numbers

Before we slide into opinions, numbers first. The table is dry on purpose, helps managers during presentation slides.

Spec Value
Payload 100 kg
Horizontal reach 2230 mm
Repeatability ±0.03 mm
Axis count 6
Wrist IP rating IP67
Controller R-30iB Plus
Typical cycle time (100 kg) 1.9 s
Net weight 990 kg

Those eight lines hide a lot of detail, yet they tell a maintenance engineer all he really needs on a Monday morning when production chief nags about takt time.

Who buys it in the UAE

Metal furniture guys in Al Quoz, truck body fabricators in Abu Dhabi, even a copper busbar shop near Ras Al Khaimah. They weld mild steel, stainless, aluminium, sometimes brass fittings. They need a balanced robot, something that swings a 100 kg gun or gripper yet parks close to the floor without occupying half the bay. R-1000A/100F fits that slot, plain and simple.

  • Lower energy bill compared to bulkier 200 kg cells, roughly 15-18 % less draw measured at 415 V lines.
  • Slim arm allows you to push fixtures tighter, saving about 20 cm envelope versus the KR 100 from KUKA.

The list above is short, on purpose. I keep seeing tenders overcomplicate things with twenty bullet points, no one reads them.

Real world cycle story

A shop in Jebel Ali free zone put two of these robots on a linear rail, feeding laser cut blanks to a press brake. Blank hits rail, robot grabs, orients, presses, back on pallet. They reported average 52 s per 3-bend part, down from 83 s when an operator was doing it. Not Hollywood speed records, just dependable flow shift after shift. The chief engineer there, Ahmad, told me during coffee, “I care less about ultimate speed, I need predictable Tuesday afternoon after lunch.” His words, not corporate marketing.

Compared to other brands

We love cold facts, so here you go.

  • ABB IRB 6700, 155 kg, reach 2650 mm. Heavier and slower, repeatability ±0.05 mm. Good when you truly need extra payload, otherwise burns unnecessary floor space.
  • KUKA KR 100 R2400, 100 kg, reach 2400 mm. Similar price band, slightly longer reach, but axis 4 motor sticks out, harder to enter narrow welding jigs.
  • Yaskawa GP100, 100 kg, reach 2236 mm, repeatability ±0.05 mm. Close match, though gearbox noise gets on nerves above 130 deg/s, fan inside makes whistling note.

That quick rundown shows why the FANUC piece remains favourite. Slightly better accuracy, smaller footprint, calmer servo acoustics. All three matter when you rinse parts in coolant daily and every dB of noise adds to operator fatigue.

Integration headaches you skip

I ran through two complete cells last month, and a pattern emerged. With R-1000A/100F you skip three typical headaches.

  • No external brake resistor box, it is inside the R-30iB cabinet, space saved, less heat in shop.
  • Teach pendant cables come with molded RJ45 ends, you no longer crimp on site, less dust enters contact rows.
  • Built in A/C on the controller rated for 52 °C, a blessing during Sharjah summer when wall A/C units surrender.

You might shrug, yet these things burn hours during commissioning. Hours turn into dirhams, just saying.

Programming vibe

Small detour into the teach pendant experience. Some say FANUC UI looks stuck in 90s. True, grey screens, small font. But once you know HOT-KEYs, you blast through point teaching. And there is that handy POSITION RESET that lets you zero the wrist after a light crash without reboot. Competitors force a lengthy recovery procedure. If your cell runs 18 hours daily, such micro time savers add up.

A colleague from Khor Fakkan asked about offline programming. Yes, you can load paths from ROBOGUIDE, or generic STEP via DXF converter, or plain ASCII LS files. Ethernet/IP node mapping is two clicks, Profinet is still extra licence though. I wish FANUC bundled it, but you live with it.

Maintenance chunks

Every moving machine chews grease, and this robot is no unicorn. Schedule looks like this:

  • 4000 h – change wrist grease, easy Zerk nipples, 15 min job.
  • 8000 h – axis reducers 1-3, use MolyWHITE RE No00, 2.3 kg total.
  • 20 000 h – harmonic drive backlash test, run built in auto tune, report pops out on pendant.

I like that there is no hidden secret interval, all printed in manual. Spare parts readily stocked at JAFZA warehouse, typical lead 2-3 days if not on shelf.

Where the model sits inside the family

The R-1000 line hosts four current siblings.

Model Payload Reach
R-1000iA/80F 80 kg 2230 mm
R-1000iA/100F 100 kg 2230 mm
R-1000iA/120F 120 kg 2650 mm
R-1000iA/220F-7B 220 kg 2650 mm

Same base casting, stronger wrist as you climb. If your gripper is still under 80 kg, cheaper 80F might work. Step to 120F when you need long guns on spot welding of SUVs. Nice that FANUC kept footprint identical, so you can swap units later without re-drilling floor plates.

Tiny nitpicks I cannot ignore

Arm cables hide well, yet the casting around axis 2 collects dust. Regular air blast solves it, but still a chore. Paint chips after heavy sparks, powder coat would last longer. Also the R-30iB Plus door hinge looks flimsy, already saw two bent hinges at a customer site, keep a spare.

Industries outside welding

Though born for spot welding, the 100F finds its way into press loading, plasma cutting, even friction stir jobs. I saw it tending a DMG Mori NHX4000 horizontal mill, pallet to pallet, robot sits between two machines, swing on 160 degree. The repeatability of ±0.03 mm means you can place a part into hydraulic clamps without touch probes, time saved right there.

Quick ROI back-of-napkin

One cell, robot plus two positioners, replaces four welders paid 4500 AED monthly each. Even with overtime, holiday cover, insurance, you recover capital around 19-22 months under regular two shift mode. Throw in power saving and scrap reduction, the payback creeps below 18 months. Numbers belong to a Sharjah bus body manufacturer, but pattern holds for similar throughput lines.

Final thoughts

I keep circling back to three traits. Accuracy that beats most in class, lean body that squeezes into crowded shops, parts and service that reach the Gulf fast. Stack these together and you get why procurement departments in the UAE push purchase orders for the R-1000A/100F despite its slightly older UI. Bells and whistles are nice, predictable uptime pays the rent.

Advantages wrap-up

The machine checks boxes other robots in the 100 kg band sometimes miss. It just runs shift after shift without nagging alarms, it cools itself in desert heat, and it gets back to work quickly after a minor bump. That combo keeps production planners and CFOs equally happy.

Axes6
Payload capacity100 kg
Maximum reach2230 mm
Repeatability±0.03 mm
ControllerR-30iB Plus
Wrist protectionIP67
Mounting optionsfloor, ceiling, angle
Typical cycle time (25 mm/300 mm/25 mm, 100 kg)1.9 s
Ambient temperature0 – 45 °C
Robot mass990 kg
How much floor space is needed?
Base plate footprint is roughly 700 × 600 mm, keep at least 200 mm clearance for maintenance.
Can the robot handle abrasive dust from plasma cutting?
Yes, wrist is IP67 and arm is IP54, add bellows if sparks are intense.
Is offline programming included?
ROBOGUIDE licence is separate, yet LS file import works without extra cost.
Do I need external cooling for the controller in UAE summers?
Built in A/C rated up to 52 °C covers most workshops, still keep room ventilation.
Design Features
High repeatability
±0.03 mm allows direct placement into tight welding fixtures without probe checks.
Compact body
Slim arm lets you mount closer to machinery, freeing up roughly 0.2 m per cell width.
Heat tolerant
Controller A/C rated 52 °C, works in hot Gulf workshops without external chillers.
Fast cycle time
1.9 s for standard 100 kg pick and place, trims takt on spot welding lines.
Service logistics
Spare parts stocked in JAFZA, typical 2-3 day delivery, less downtime.
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